Kopfbild Precise contract filling for demanding formulations

Precise contract filling for demanding formulations

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Telefon: +49 (0) 3843 24565-0

 

E-Mail: hello@ab-production.de

We bring your formulation into the perfect packaging

You have a finished product – a refined formulation or an already manufactured blend – and are looking for a reliable partner for the last, decisive step? AB Production takes care of professional contract filling and ensures that your product reaches the desired packaging safely, efficiently and at the highest quality.

In contract filling, more than just speed matters: temperature, viscosity, oxygen ingress and packaging compatibility determine product safety and customer satisfaction.

Our state-of-the-art filling lines process cosmetics, liquid food supplements and functional foods with maximum efficiency and reproducibility. Whether viscous creams, delicate jellies, Manuka honey or tinctures – we fill precisely, cleanly and in compliance.


From a 20 ml sample to a 1,000 l series

ContainerTechnologyTypical volumeSpecial features
BottlesServo-controlled top-fill piston20–1.000 mlVarious filling techniques possible
Cosmetic jarsContinuous piston20–500 mlViscosities > 100,000 mPa·s
PET buckets & hobbocksEx-protected compressed-air pump unit1–1.000 lViscosities > 1,000 mPa·s

A process that works for you

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Punctuality

Precisely optimised processes ensure deadlines are met. From aligning your requirements to delivering the finished products, we minimise the delays that could slow your business down.

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Full transparency

You stay on top of every step. With clear schedules, regular reports and comprehensive support, we make sure you keep full control of the entire process – with no unpleasant surprises.

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Convincing quality

Every product we fill undergoes detailed testing and certification and meets the highest industry standards. You can be confident that your cosmetics are not only effective but also safe and market-ready.


Certified quality & sustainability

Our filling is carried out GMP-compliant to ISO 22716 and IFS HPC. Batches are 100% traceable. We rely on stainless-steel equipment with CIP/SIP cleaning, documented in-process controls and a seamless release process. We address environmental aspects through recyclable packaging, CO₂-reduced supply chains and highly efficient plant technology.

  1. ISO 22716 (GMP) & IFS HPC
  2. Regular in-house audits (+ supplier audits)
  3. CO₂-neutral delivery optional

Typical application examples

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Cosmetics

Serums, creams, scrubs, masks, hair-care products

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Health products

Liquid supplements, shots, honey, royal jelly

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Natural products

Alcohol-free tinctures, plant extracts, emulsions, capsules

FAQ on contract filling

What minimum quantities apply?

We do not require a binding minimum order quantity, but we are tied to bulk/original container sizes; alternatively, there are group orders for standard products with a minimum of just 1 product.

Which viscosities are possible?

Between 10 and 100,000 mPa·s. Including thixotropic or multi-phase products.

Which labelling formats are possible?

Reel labels, tamper seal, induction seal, press-on seal.

Is there a co-packing service?

Yes, including folding cartons, sleeves, inserts, bundle packaging / displays.

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Start your filling project with AB Production

Entdecken Sie unsere Lösungen und profitieren Sie von echter Qualität und Service.

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